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Q
1. 如何解決脈沖輸出時(shí)伺服電機(jī)不運(yùn)轉(zhuǎn)的問題？
A
-監(jiān)視控制器的當(dāng)前脈沖輸出值，并檢查脈沖輸出指示燈是否閃爍以確認(rèn)控制器執(zhí)行了命令脈沖并正常輸出脈沖；
-檢查控制器和驅(qū)動(dòng)器之間的控制電纜，電源電纜，編碼器電纜是否匹配錯(cuò)誤或接觸不良；
-檢查裝有制動(dòng)器的伺服電機(jī)的制動(dòng)器是否已打開；
-監(jiān)視伺服驅(qū)動(dòng)器的面板，確認(rèn)是否輸入脈沖命令；
-運(yùn)行命令是否正常；
-對(duì)于控制模式，始終選擇位置控制模式；
-檢查伺服驅(qū)動(dòng)器設(shè)定的輸入脈沖類型是否與指令脈沖的輸入脈沖類型一致；
-確保正轉(zhuǎn)側(cè)驅(qū)動(dòng)禁止，負(fù)轉(zhuǎn)側(cè)驅(qū)動(dòng)禁止信號(hào)和偏差計(jì)數(shù)器復(fù)位；
-信號(hào)未輸入，如果卸載負(fù)載，伺服電機(jī)正常運(yùn)行，則檢查機(jī)械系統(tǒng)。
Q
1. Servo motor does not run when the pulse is output, how to solve the problem?
A
-Monitor the current pulse output value of controller and check if pulse output indicator lamp flashes to confirm that the controller has performed command pulse and has output pulse normally.
-Check if the control cable, power cable, encoder cable between controller and driver are matched incorrectly damaged or contacted poorly.
-Check if the brake of servo motor equipped with brake has been turned on.
-Monitor the panel of servo driver to confirm if the pulse command has been input.
-Run command is normal.
-For control mode, always choose position control mode.
-Check if the type of input pulse set by servo driver matches with that of command pulse.
-Ensure that positive side drive prohibition, negative side drive prohibition signals and deviation counter reset signal are not input and the servo motor runs normally if load is removed, then check the mechanical system.
GLENTEK伺服電機(jī)GM4040-41-02003700
Q
2.如何解決伺服電機(jī)高速旋轉(zhuǎn)時(shí)出現(xiàn)電機(jī)偏差計(jì)數(shù)器溢出錯(cuò)誤的問題？
A
當(dāng)伺服電機(jī)高速旋轉(zhuǎn)時(shí)，電機(jī)偏差計(jì)數(shù)器出現(xiàn)溢出錯(cuò)誤。
失效分析：檢查電機(jī)電源電纜和編碼器電纜的配線是否正確以及電纜是否有損壞；
當(dāng)輸入更長(zhǎng)的命令脈沖時(shí)，電機(jī)偏差計(jì)數(shù)器出現(xiàn)溢出錯(cuò)誤。
失效分析：
-增益設(shè)置太大，再次手動(dòng)調(diào)整增益設(shè)置或使用自動(dòng)調(diào)整增益設(shè)置功能；
-延長(zhǎng)加速/減速時(shí)間；
-負(fù)載太重，有必要選擇更大容量的另一臺(tái)電機(jī)或減少負(fù)載，安裝減速器或其他驅(qū)動(dòng)機(jī)構(gòu)，以提高負(fù)載能力。
運(yùn)行期間電機(jī)偏差計(jì)數(shù)器發(fā)生溢出錯(cuò)誤。
失效分析：
-增加偏差計(jì)數(shù)器的超限水平設(shè)定值；
-降低轉(zhuǎn)速；
-延長(zhǎng)加速/減速時(shí)間；
-負(fù)載太重，有必要選擇更大容量的另一臺(tái)電機(jī)或減少負(fù)載，安裝減速器或其他驅(qū)動(dòng)機(jī)構(gòu)，以提高負(fù)載能力。
Q
2. How to solve the problem that overrun errors occur in motor deviation counter when servo motor rotates at high speed?
A
Overrun errors occur in motor deviation counter when servo motor rotates at high speed.
Countermeasure:
Check if wirings of motor power cable and encoder cable match correctly and if there is any damage in cables.
Overrun errors occur in motor deviation counter when much longer command pulse is input.
Countermeasure:
-Gain setting is too large. Manually adjust gain setting again or use automatic adjustment gain setting function.
-Prolong the acceleration/deceleration time.
-The load is too heavy. It is necessary to choose another motor with larger capacity or reduce the load, install speed reducer or other drive mechanism, so as to improve load capacity.
Overrun errors occur in motor deviation counter during operation.
Countermeasure:
-Increase the overrun level set value of deviation counter.
-Reduce the rotation speed.
-Prolong the acceleration/deceleration time.
-The load is too heavy. It is necessary to choose another motor with larger capacity or reduce the load, install speed reducer or other drive mechanism, so as to improve load capacity.
SANYO DENKI無刷伺服電機(jī)P5系列P50B08100
Q
3.如何解決伺服電機(jī)在無負(fù)載情況下，運(yùn)行時(shí)報(bào)告過載的問題？
A
如果在伺服運(yùn)行信號(hào)存取且沒有脈沖時(shí)發(fā)生該情況：
-檢查伺服電機(jī)電源電纜的接線是否接觸不良或電纜是否有損壞；
-對(duì)于帶制動(dòng)器的伺服電機(jī)，請(qǐng)始終打開制動(dòng)器；
-速度電路增益是否設(shè)置太大；
-速度電路的積分時(shí)間常數(shù)是否設(shè)置太大。
如果條件只發(fā)生在操作過程中：
-位置電路增益是否設(shè)置太大；
-定位完成幅度是否設(shè)置太小；
-檢查伺服電機(jī)軸沒有堵轉(zhuǎn)失速并再次調(diào)整機(jī)械系統(tǒng)。
Q
3. How to solve the problem that overload is reported when servo motor runs without any load?
A
If the condition occurs when servo run signal is access and there is no pulse:
-Check if the wiring of servo motor power cable is contacted poorly or there is any damage in cable.
-For servo motor with brake, always turn on the brake.
-If the speed circuit gain is set too large.
-If the integral time constant of speed circuit is set too large.
If the condition only occur during operation:
-If the position circuit gain is set too large.
-If the locating completion amplitude is set too small.
-Check that there is no stall on servo motor shaft and adjust the mechanism system again.
SERVO DYNAMICS伺服電機(jī)MTS30F4-25
Q
4.如何解決伺服電機(jī)運(yùn)轉(zhuǎn)時(shí)出現(xiàn)異常噪音或晃動(dòng)的問題？
A
伺服接線：
-使用標(biāo)準(zhǔn)電源電纜，編碼器電纜和控制電纜，并檢查電纜是否有損壞；
-檢查控制線附近是否有干擾源，以及線路是否平行或靠近大電流電力電纜；
檢查接地端子電位是否發(fā)生變化，并確保接地狀況良好；
伺服參數(shù)：
-伺服增益設(shè)置得太大，建議再次使用手動(dòng)或自動(dòng)方式調(diào)整伺服參數(shù)；
-確認(rèn)速度反饋濾波器的時(shí)間常數(shù)設(shè)為0作為初始值并嘗試增加設(shè)定值；
-電子齒輪比設(shè)置得太大，建議恢復(fù)出廠設(shè)置；
-伺服系統(tǒng)與機(jī)械系統(tǒng)共振，嘗試調(diào)整陷波濾波器的頻率和幅值。
機(jī)械系統(tǒng)：
-連接電機(jī)軸和設(shè)備系統(tǒng)時(shí)出現(xiàn)偏差，安裝螺絲未擰緊；
-皮帶輪或齒輪嚙合不良也可能導(dǎo)致負(fù)載轉(zhuǎn)矩改變，嘗試空載運(yùn)行。如果系統(tǒng)空載運(yùn)行正常，請(qǐng)檢查機(jī)械系統(tǒng)的嚙合部分是否有異常。
-確認(rèn)負(fù)載慣量，扭矩和速度是否過大。嘗試空載運(yùn)行。如果系統(tǒng)沒有負(fù)載正常運(yùn)行，請(qǐng)減小負(fù)載或更換大容量的其他驅(qū)動(dòng)器和電機(jī)。
Q
4. How to solve the problem that abnormal noise or shaking occurs when servo motor is running?
A
Servo wiring:
-Use the standard power cable, encoder cable and control cables and check if there is any damage in cables.
-Check if there is any interference source near the control wires and if the wires are parallel or too close to nearby
high current power cables.
-Check if ground terminal potential has changed and ensure that grounding is in good condition.
Servo parameter:
-Servo gain is set too large. It is suggested to use manual or automatic way to adjust servo parameter again.
-Confirm that time constant for speed feedback filter is set at 0 as initial value and attempt to increase the set value.
-Electronic gear ratio is set too large. It is suggested to restore the factory setting.
-The servo system resonates with the mechanical system. Attempt to adjust the frequency and amplitude of notch filter.
Mechanical system:
-Deviation occurs in coupling connecting motor shaft and equipment system and mounting screws are not tightened firmly.
-Poor engagement of pulley or gear may also cause load torque change. Attempt to run without load. If the system operates normally without load, check if the engaged part of mechanical system has any abnormality.
-Confirm if load inertia, torque and speed are too large. Attempt to run without load. If the system operates normally without load, reduce the load or replace another driver and motor with large capacity.
SCHNEIDER伺服電機(jī)SH32051P12A2000
Q
5.如何解決伺服電機(jī)位置控制定位不準(zhǔn)確的問題？
A
-首先確認(rèn)從控制器發(fā)送的當(dāng)前脈沖值是否與預(yù)期相同，如不相同，請(qǐng)執(zhí)行檢查并更正程序；
-監(jiān)視伺服驅(qū)動(dòng)器接收到的脈沖命令的數(shù)量是否與控制器的脈沖命令匹配，如不匹配，請(qǐng)檢查控制電纜。
Q
5. How to solve the problem that the position control positioning of servo motor is inaccuray?
A
First confirm if the current pulse value actual sent from controller is the same as anticipated. If not, perform inspection and correct the procedure.
Monitor if the number of pulse commands received by servo driver matches that from controller. If not, check the control wire cable.
Berger Lahr伺服電機(jī)VRDM 3910/50 LWCOO
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